Welded Stranded-Wire Aluminum Cables For Electric/Hybrid Vehicles

Copper To Copper FMRW Weld
Cables To Be Welded-No Filler Metal Needed

Stranded-Wire Aluminum Cables Of 30, 60 and 80 mm2 Aluminum Cross-section Are Shown Here Ready For Welding. Bigger Sizes Of 120 and 150 mm2 Aluminum Cross-section Can Be Welded By Our Equipment.

Stranded-Wire Copper Cables Of 40 and 50 mm2 Copper Cross-section Are Shown Here Ready For Welding. Bigger Sizes Of 120 and 150 mm2 Aluminum Cross-section Can Be Welded By Our Equipment.

Copper To Copper FMRW Weld
Copper Stranded Wire Cable Welded To Silver Plated Connector Plate And Shear Tested

The Weld Shear Strength is 3-4 Times That Required By International Standards.  A Considerable Amount Of The Fused Cable is Left On the Connector Plate After The Shear Test, Indicating Good Weld Quality

We Can Weld A Variety Of Shapes, Sizes And Materials

Welds Shown Are:

  1. Stranded Copper Wire (50 mm2 Copper cross-section) Welded To Silver- Plated Connector Plate
  2. Stranded Aluminum Wire Cable (50 mm2 Aluminum cross-section) Welded To Brass Connector With Interlayer
  3. Stranded Copper Wire (40 mm2 Copper cross-section) Welded To Tin- Plated  Box Connector

Aluminum Stranded-Wire Cable Connector Welds - IWSL's Value Proposition

Aluminum-Stranded-Wire-Cable-Connector-Welds-IWSLs

Cost-weight-resistance advantages in welded stranded-wire aluminum cables for EV

Want to see more samples?

Come visit us at our partner company in Detroit, MI and evaluate free weld samples!