News
Under-Water Cosmetic Resistance Seam Welding of Aluminum Alloys
Common Issues with Seam Welding Aluminum Alloys A large quantity of 5000 and 6000 Series aluminum alloys are welded along long seams in the manufacture of a variety of structures such as 53-foot (Approximately 17 meters) long semi-trucks and a host of ocean going...
Cosmetic Welding of Copper Sheets and Cables
Cosmetic Resistance Welding of Copper sheets and cables: IWSL’s New Method Permits high quality welding of a variety of parts together Common Issues With Joining Copper Parts Together Copper-copper sheet resistance spot welding is commonly not possible Bulk resistance...
Unprecedented Welding Close to Sheet Edges of Aluminum Alloys
How close to the edge of aluminum alloys can I weld? Resistance spot welding close to aluminum alloy sheet edges within 10mm is not considered possible. With IWSL’s patented technology, welds as close as 2.5mm to the edge can be achieved cosmetically without compromising weld strength.
Cosmetic Spot Welding of Aluminum Alloys
IWSL's New Method Permits Selectable Weld Sizes and Strengths Of Aluminum Alloys Common Issues With Aluminum Alloy Spot Welds: Spot sizes are limited by sheet thicknesses. For example, for spot welded sheets of thickness 1.6 mm each, the weld size is limited to about...
Dr. Anthony to attend TEQIP II
Dr. Anthony (V. Ananthanarayanan) will be attending the TEQIP II workshop on October 20, 2016 as a resource for the event. This sponsored one-day workshop on opportunities and challenges in welding automation is organized by the Centre of Excellence in Welding...
Dr. Anthony – Lead Speaker at Al Weld 2016 Conference
Dr. Anthony (Dr. V. Ananthanarayanan) will be the lead speaker at the AlWeld 2016 conference at the Welding Research Institute BHEL - Tiruchirappalli from 17-18 October, 2016. He is looking forward to providing excellent course material based on his experience and...
Dr. Anthony – 2015 RWMA Annual Meeting Speaker
The Resistance Welding Manufacturing Alliance (RWMA) is pleased to announce that Anthony Ananthanarayanan, Ph.D, the Founder & President of Innovative Weld Solutions Ltd., will be speaking at February's Annual Meeting in St. Petersburg February 25-27. Anthony is...
FMRW welded aluminum alloy (thick-thin flat and diamond plate) structures
A request for quotation (RFQ) for production quantities of aluminum alloy 6061 T-6 FMRW spot welded structures (thick-thin with a thickness ratio of nearly 9:1 and diamond plate to thin (thickness ratio of 5:1)) has been received from G&W Inc., Fairfield, Ohio for...
Cross-Wire Resistance Welding of Stranded Copper Wire Cables
Innovative Weld Solutions limited (IWSL) developed and built tooling to validate Cross-wire Resistance Welding of 0.25 inch conductor diameter stranded-wire copper cables to one another at right angles. These samples were successfully welded during July 2014 in...
Stranded Aluminum Wire-Brass Connector welds
Innovative Weld Solutions received a request for an additional 15 stranded wire aluminum cables of size 25 mm2 welded to brass terminals for potential use as hybrid/electric automotive cables. It is believed that the previous batch of such cables that were supplied...
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